Our manufactory

In 2017, we started assembling products in a shared apartment room. Thanks to our hard work and new, skilful colleagues, we grew into a company with equipment and know-how that allows us to cover the majority of our production under one roof. The process of production is also incomparably better, faster and more flexible.

LSK Motorcycle Electronics - Development

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Development

This is where everything starts, where the most emotions take place and where we spend a lot of time working. Here, we disassemble and reassemble motorcycles, think about their improvements, hack their electronic systems and install prototypes of our products.

If a prototype works, this workplace turns into a happy place. But you can also hear “damn” when we unintentionally destroy an expensive and poorly accessible electronic control unit.

3D printing

3D printers are the favourites of our better halves, because we mostly use them to print soap holders and other useful home products that they need. The remainder of time, our 3D printers print Offroad Dongle boxes, test samples of components being developed and sometimes some accessories necessary in the manufacture premises. And yes, we do use Prusa Printers from our homeland - Czech.

3D printers Prusa at LSK Electronics workshop

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CNC machining

We have made our own CNC machine before several years to produce prototypes of simpler aluminium components and simple injection moulding machine moulds. During time we have transformed it to small production machine and now it is running almost non stop. Thanks to high-speed spindle, very fast moves and fully automatic tool-changer and probing system, it is capable to very quickly mill small parts which doesn't requires extreme precision.

Injection molding

We use our injection moulding machine to overmould PCBs, which make our light control modules compact, watertight and resistant. We also mould cable bushings and other rubber parts of cables.

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Microelectronics assembly and soldering

The workplace we are proud of the most. This is where we create all electronic parts of our products which may not leave this antistatic workplace without any covering. Our swiss-made assembly machine affix components on printed circuit boards at the speed of 30,000 components per hour within micrometer precision. We also solder cables onto printed circuit boards and test all electronics before further use here.

Laser engraving

We use three different lasers for marking logos on all our parts, cutting stikckers of for printing on paper boxes. If you see the LSK logo on some aluminium, plastic or glass parts of our products, be sure it was done with our engraving laser machines. And yes, the logo on the paper product boses is also printed by laser.

If you can’t see any logo, Veronika might have done a bad job supervising one of our summer workers. :)

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Harness and connector assembly

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As almost each our product have cable with connectors, we manufacture really lot of them in total. So we own complete machinery and know-how for procesing cables and more complex harnesses. From electronic continuity testers, cutters, several different crimping machines, automated processing machines which can drop-out completely prepared wires with seals and pins, ovens for heat tubes shrinkage up to the wrapping machines. There is still a lot of hand work on them so during waiting on your non-stocked cruise control unit, keep on mind that you are probably waiting for manufacture its complex and time-consuming harness. :)

All cables and cable assemblies are created inhouse. We cut the cables, crimp the pins and, if necessary, we tin them. Finally, we install the pins in the connectors and test the cables.

Mechanical assembly

The final step of the production process. We mechanically put together all the products. Last screwing, clicking into place, assembling, testing, last check. We also prepare user manuals, wrap accessories in bags and products in paper boxes.

As our work is sometimes delicate and may be somewhat stereotypical, if done in large series, we have a little distraction – a pole where the girls (and also the boys) can try some pole dancing and make the whole time spent at work more enjoyable 